Golf L4-1.9L DSL Turbo (BEW) (2004)
Installation position of manual valve
The manual valve -arrow- must protrude approx. 3 mm out of the valve body in position "2".
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Screw in two bolts to hold valve body in position and test function of manual valve:
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Move selector shaft left and right and watch manual valve -arrow-.
If the manual valve -arrow- moves as well, installation can be continued.
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If manual valve -arrow- does not move, remove valve body again and reposition manual valve.
Apply sealant D176 404 A2 to the valve body cover as follows:
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Cut off tube nozzle at forward marking (nozzle approx. 3 mm diameter).
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Apply sealant as shown to cleaned sealing surface of valve body cover. Bead of sealing compound must be:
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3 to 4 mm thick
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on inside of bolt holes -arrows-.
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Install valve body cover -2-.
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Tighten valve body cover bolts gradually in diagonal sequence.
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Install breather cap -1- to valve body cover.
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Install multi-function switch -F125-.
Further installation in reverse order
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Check selector lever cable adjustment.
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Fill transmission with ATF; check ATF level and top up if necessary.
Tightening torques