Golf L4-1588cc 1.6L DSL SOHC (1987)
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select correct tumbler repair kit
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bags are marked by numbers 1-2-3-4 to identify the tumblers
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insert lock's original key into cylinder lock
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carefully remove lock cylinder
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do not damage O-ring
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place thumb and forefinger over tumblers to hold them in place
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pull out key
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if tumblers are peened in place, carefully remove peened metal with suitable tool until lock tumblers can be removed
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place lock cylinder on clean flat surface
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release the cylinder and tumblers slowly
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tumblers will come out as you let go
CAUTION
Do not lose any springs or tumblers.
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remove all tumblers and springs from cylinder
Selecting tumblers
CAUTION
VW Key Code Service Catalog is strictly confidential.
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look up key code of ignition lock in Key Code Service Catalog
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catalog will tell you what tumblers to use and the sequence they are to be inserted into lock cylinder
Example:
Key code AH 9129
The code in catalog is listed in following sequence:
3-1-3-2-3-1-3
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add 1 to the first and third tumbler size to initially make the lock work. In example use tumbler sizes in this order:
4-3-4-1 -3-4-1
3 1 3 2 3 1 3 = tumbler arrangement
1 1
according to code list
+ 4 1 4 2 3 1 3 = tumbler arrangement of converted lock cylinder
CAUTION
Part numbers are for reference only. Always consult with the parts department for the latest information.
Note
Lubricate the tumblers and springs with G 000 400 grease or equivalent as they are inserted into the lock cylinder.
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reading key code numbers from left to right, insert tumblers in the lock cylinder housing starting at the key slot
