Golf L4-1588cc 1.6L DSL SOHC Turbo (1985)
Fig. 1 Camshaft locking tool installation
6.
Install camshaft locking tool No. 2065 or 2065A on rear of camshaft, Fig. 1. Center tool by inserting equal thickness shims between each side of
tool and cylinder head surface.
7.
Check that the timing marks on the sprocket, pump, and mounting plate are aligned. If they are not, loosen the camshaft sprocket 1 turn, tap the
sprocket until it is loose, then tighten the camshaft bolt until there is no freeplay but the sprocket still turns freely on the shaft.
8.
Loosen timing belt tensioner and remove belt.
WARNING: Do not rotate camshaft or crankshaft with belt removed, as engine damage will result.
Locking Injection Pump Gear
9.
Turn the pump sprocket until locking pin 2064 can be inserted into the alignment holes.
10. Install timing belt, tighten camshaft bolt to 33 ft. lbs. (45 Nm), then remove locking bar from rear of camshaft and locking pin from injection
pump sprocket.
Fig. 2 Timing belt tension tool installation
Checking Drive Belt Tension
