Golf L4-2.0L (AZG) (2004)
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Steering Gear: Service and Repair
Power Steering Gear, Assembly Overview
Power steering gear, assembly overview
Power steering gear is not serviceable. If complaints are received, determine cause with the help of pressure tests, leak test and Guided fault finding. If
a malfunction exists replace power steering gear.
Note:
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Replace self-locking nuts and bolts.
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Welding and straightening work on steering components is not permitted.
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To grease the rack only use steering gear grease AOF 063 000 04.
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Replace self-locking nuts and bolts.
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Type of fluid: Hydraulic fluid G 002 000
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System oil capacity: 0, 7 . . . 0.9 ltr (23-30 oz.).
1. Tie rod end
2. Hex nut, 50 Nm (37 ft. lbs.)
3. Hose clamp
4. Boot
5. Hose clamp
6. Tie rod
7. Clamp with rubber sleeve
8. Return line
9. Hex nut, 22 Nm (16 ft. lbs.)
10. Clamp with rubber mounting
11. Heat shield
12. Self-locking hex nut, 45 Nm (33 ft. lbs.)
13. Selector mechanism bearing bracket-
14. Hex bolt, 24 Nm (18 ft. lbs.)
15. Gasket
17. Banjo bolt, 45 Nm (33 ft. lbs.)
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M16 x 1.5
