Golf L4-2.0L (AZG) (2004)
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Note:
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When installing new gears, consult technical data
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If the position of the tapered roller bearings is affected when exchanging parts, the input shaft must be re-adjusted.
1 - Transmission housing
2 - Shim
3 - Tapered roller bearing outer race
4 - Circlip
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Redetermine if tapered roller bearing -item - 5 - or input shaft -item 8 - are replaced, Refer to Fig. 11
5 - Tapered roller bearing inner race
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Pulling off, Refer to Fig. 3
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Pressing on, Refer to Fig. 10
6 - 5th gear
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Pressing off, Refer to Fig. 4
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Pressing on, Refer to Fig. 9
7 - 3rd, 4th and 6th gear
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Pressing off, Refer to Fig. 5
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Pressing on, Refer to Fig. 7
8 - Input shaft
9 - Tapered roller bearing inner race
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Pressing off, Refer to Fig 6
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Pressing on, Refer to Fig 8
10 - Tapered roller bearing outer race
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Pulling out, Refer to Fig. 12
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Pressing in, Refer to Fig. 13
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Pressing in, Refer to Fig. 14
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Transmissions from 06 04 0 secured with locking plate and bolt.
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Bolt 12 Nm
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Always replace
11 - Clutch housing
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Transmissions from 06 04 0, with additional threaded hole and recess for locking plate to secure tapered roller bearing outer race for input
