Golf L4-2.0L (BEV) (2004)
New Beetle
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Locate and remove terminal from coil connector T6a / 1 (see appropriate Wiring Diagram if necessary).
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Terminate this wire by neatly taping it to the existing wire harness (do not cut wire).
Golf, Jetta, New Beetle:
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Cut repair wire 000 979 225 to 22 inches (558.8 mm) and install new seal; then slide seal near terminal, see -> Required Parts and Tools.
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Cut repair wire 000 979 230 to 12 inches (304.8 mm).
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Splice repair wires together using butt splice; see -> Required Parts and Tools. Do not substitute any other wires when making and assembling the
repair wire.
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When finished: correct repair wire length = 34 inches (863.6 mm)
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Heat butt splice using a heat gun from Repair Kit. see -> Required Parts and Tools.
Golf, Jetta:
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Insert terminal into cavity T6d / 1 of coil connector.
For New Beetle:
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Insert terminal into cavity T6a / 1 of coil connector.
Golf, Jetta:
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Remove cap nut from stud GND 12 under battery tray.
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Ground terminals, cap nut, and stud should be clean and free of paint or corrosion.
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Route new ground wire along existing harness to ground stud GND 12.
New Beetle
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Remove cap nut from stud GND 12 (near fender).
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Ground terminals, cap nut, and stud should be clean and free of paint or corrosion.