Golf GL L4-2.0L (AEG) (2001)
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Clutch Release Fork: Service and Repair
5 Speed Manual 02J
Clutch release mechanism, servicing
1. Transmission
2. Ball stud, 25 Nm
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Lubricate with MoS2 grease
3. Input shaft oil seal
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Replacing
4. Guide sleeve
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With vulcanized O-ring
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If damaged replace guide sleeve and O-ring together
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Lubricate guide sleeve in area of release bearing with MoS2 grease
5. Retaining spring
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Secure to clutch release lever
6. Securing bolt, 20 Nm
7. Clutch release lever
8. Release bearing
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Do not wash out bearing, only wipe
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Replace noisy bearings
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Lubricate surfaces which contact release lever with MoS2 grease
9. Securing bolt, 20 Nm
10. Slave cylinder
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Removing and installing
11. Plunger
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Grease end of plunger with MoS2 grease
12. Assembly bolt
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Secures clutch release lever when installing transmission
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Unscrew after transmission has been installed