Volkswagen Workshop Service and Repair Manuals

Radial Clearance:

tighten to 30 Nm (22 ft lb) but NOT additional 1/4- turn (90 °)

Pressure Relief Valve
Tightening Torque: ...................................................................................................................................................................................   27 Nm (20 ft lb)
Opening Pressure: .........................................................................................................................................................................  2.5 - 3.2 bar (36- 46 psi)
Not Applicable 08.95 ->

Bearing Shell

Axial clearance:
New: ............................................................................................................................................................................  0.05 - 0.31 mm (0.0020 - 0.0122 in.)
Wear limit: ..........................................................................................................................................................................................  0.37 mm (0.0146 in.)
Radial Clearance:
New: ..................................................................................................................................................................................  0.01 - 0.06 mm (0.0004- 0.0024)
Wear limit: ..........................................................................................................................................................................................  0.12 mm (0.0047 in.)

Cylinder Bore

Maximum deviation from nominal diameter:

0.08 mm (0.0015 in.)

Piston And Cylinder Dimensions 07.95 1)