GTI L4-1.8L Turbo (AWP) (2003)
Quarter Window Glass: Service and Repair
Flush-Bonded Windows
Side Window , Assembly Overview
Side Window (Golf), Assembly Overview
1
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Side window
2
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Ceramic coating
3
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Sealing lip (component part of pre-coating)
4
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PUR adhesive sealant
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Bead cross section:
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Width = 7 mm
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Height = 11 mm (including pre-coating, residual material on window glass and window flange)
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Minimum curing time
5
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Gap dimension - a - = 56 mm
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Gap dimension must be maintained since distance is necessary for securing roof base carrier
Undamaged Side Window, Removing
Undamaged Side Window, Removing
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Remove side trim.
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Remove B-pillar trim.
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Removing side support for luggage compartment cover and removing C-pillar trim.
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Insert plastic wedge between sealing lip and window flange.
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Loosen sealing lip from window flange all around and spray in Cleaning solution D 009 401 04 (as a substitute for lubricant).