GTI V6-2.8L (BDF) (2002)
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Remove union nut with spanner 3217.
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Pull fuel delivery unit and seal out of opening in fuel tank.
Note: If the delivery unit is to be replaced then drain old delivery unit before disposal.
Installing
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Installation of fuel delivery unit is performed in reverse order.
Note:
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Insert seal for fuel delivery unit flange "dry" into opening of fuel tank.
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Moisten inner edges of seal with fuel only when installing fuel delivery unit.
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When inserting fuel delivery unit be careful to ensure that the fuel gauge sender does not become bent/deformed.
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Note installation position of fuel delivery unit flange: The marking on flange must align with marking on fuel tank -arrows-.
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Make sure tight fit of fuel hoses.
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After installing fuel delivery unit, check that the supply, return and breather lines are still clipped onto fuel tank.
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Check DTC memory:
Refer to Powertrain Management
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Adapt (match) engine control module to throttle valve control module:
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Perform work sequence "Procedure after interrupting voltage supply":
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Generate readiness code again if DTC memory has been erased or engine control module separated from permanent positive supply:
Refer to Powertrain Management