GTI V6-2792cc 2.8L DOHC (AAA) (1996)
Air Door Cable: Service and Repair
Without Air Conditioning
NOTES:
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Install cable ends identified with colored bands to control head levers.
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Connect the cables to the fresh air/heating controls before connecting them to the evaporator/heater box levers.
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After connecting the cables to the control levers, position the cable sleeves against the stops and fasten to the controls using clips.
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Adjust the cables at the flap levers with the control assembly installed.
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When the control knobs are turned from stop to stop, the flaps must move and audibly make contact with the stops.
1 - Main Shut-off Flap Cable
- Connects blower control knob to main shut-off flap
- Black sleeve
- Length: 807 mm (31.8 in.)
- Adjusting, see below.
2 - Temperature Flap Cable
- Connects temperature control knob to temperature flap
- Blue sleeve
- Length: 585 mm (23.0 in.)
- Adjusting, see below.
3 - Footwell/defroster Flap Cable
- Connects air flow distribution knob (upper control lever) to footwell/defroster flap
- Black sleeve
- Length: 488 mm (19.2 in.)
- Adjusting, see below.
4 - Central Flap Cable
- Connects air flow distribution knob (lower control lever) to central flap
- Black sleeve
- Length: 639 mm (25.2 in.)
- Adjusting, see below.
Adjusting Main Shut-Off Flap Cable