Jetta L4-1.9L DSL Turbo (BEW) (2004)
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Loosen window regulator clamp bolts but DO NOT remove.
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Pull glass free of rubber isolators and remove glass.
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Clean glass where it inserts into window regulator clamps with 3M® General Purpose Adhesive Cleaner Part No: 08987. See Required Parts and
Tools
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Remove rubber isolators, see Repair Manual Group 64, Glass, Window regulators, Door windows.
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Scuff each rubber isolator, where they contact glass, with 120 grit sand paper to remove gloss.
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Clean scuffed area with 3M(R) General Purpose Adhesive Cleaner Part No: 08987. See Required Parts and Tools
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Apply a 10mm diameter spot of 3M(R) Channel Bonding and Sidelite Adhesive, Part No. 08641, see Required Parts and Tools, to one side of the
rubber each isolator.
Tip:
Adhesive application tool is available locally.
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Reinstall isolators into window regulator clamps.
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Install glass into window regulator clamps, see Repair Manual Group 64, Glass, Window regulators, Door window adjusting.
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Apply Loctite 242(R) (obtain from local supplier) to exposed bolt threads.
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Tighten each window regulator clamp bolt to 11 Nm (97 in. lbs.).
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Close and clean window.
Tip:
Do Not operate window for 30 minutes. This will allow adhesive to cure.