Jetta L4-1.9L DSL Turbo (BEW) (2004)
Constant Velocity Joint: Service and Repair
Triple-Rotor Joint AAR 2900, Disassembling and Assembling
Triple-rotor joint AAR 2900, disassembling and assembling
Disassembling
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Open clamp on joint and slide back protective boot
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Open clamp on shaft and slide back joint protective boot
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Drive screwdriver or similar into cover and pry off cover
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If the cover cannot be pried off, we recommend that a screwdriver is driven in on the opposite side, then pry off cover
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Mark installation position of parts -13 - .
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It is only necessary to mark parts when the rollers are pulled off the triple roller star.
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If the parts are not marked when assembling, the components are not brought back to their previous installation position. Then it is possible that it
will be noisy when driving.
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A waterproof felt tipped pen is suitable for marking.
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Take rubber ring - arrow - out of groove.
1 - Triple joint housing
2 - Triple roller star
3 - Axle shaft
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Hold joint and take drive shaft out of vice.
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Make sure that the rollers do not slide off the triple roller star and fall on the ground!