Jetta L4-1588cc 1.6L DSL SOHC Turbo (1985)
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apply adhesive sealing compound 4 around entire flange
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bonding sealing compound should be applied in shape shown (in mm), which is determined by nozzle opening and rate of application
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place four spacers (made from rubber wedges) onto windshield body flange
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use 3M (R) Window Sealer or equivalent to hold wedges in place
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put one wedge on each side, one wedge on top and bottom
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with helper, hold glass and place into windshield opening
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wedges help to center glass
CAUTION
Open windows while bonding/sealing compound is hardening to prevent excess pressure on glass when doors are closed.
Hardening of adhesive sealing compound
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vehicle must stand at least three hours (previously 24), at room temperature of 20~C (68~F) and relative humidity of 65-70% before allowing
vehicle to be driven
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keeping sealed/bonded area wet will promote hardening process
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Excess adhesive sealing compound can be removed using a cleaning solvent such as supplied in repair kit
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do not use cleaners which contain alcohol
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to clean plastic trim, let adhesive sealing compound harden 2-3 hours, then scrape off excess with plastic wedge
CAUTION
Avoid putting pressure on glass from inside car when cleaning around glass while bonding/ sealing compound is hardening.
Labor operation code:
64 14 21 0 Time allowance diagnosis: N/A repair: 235.00 T.U. quality check: 10.00 T.U. total: 245.00 T.U.
New bonded windshield, installing
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new windshields are now supplied with external molding, rubber seal, and a pre-bonded seal attached (as shown)
Note
All removing or installing procedures remain identical except the following:
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interior beading must still be replaced
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priming windshield is no longer required
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before installing windshield, clean pre-bonded seal with a cleaning solvent such as supplied in repair kit
