Jetta L4-2.0L (AEG) (2000)
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Cover camshaft drive belt with a cloth to protect it from coolant before removing coolant pump.
Removing
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Drain coolant.
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Remove ribbed belt.
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Remove tensioning element for ribbed belt.
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Remove upper and center belt guards.
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Take camshaft drive belt off coolant pump toothed belt sprocket.
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Remove mounting bolt -1- from toothed belt guard -2-.
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Unscrew coolant pump mounting bolts -5- and remove coolant pump -4-.
Installing
Installation is the reverse of removal, observing the following:
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Lubricate new O-ring -3- with coolant.
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Install coolant pump -4-.
Installation position: plug in housing faces downward.
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Insert coolant pump -4- into engine block and tighten mounting bolts -5-.
Tightening torque: 15 Nm (11 ft. lbs.)
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Tighten mounting bolt -1- for toothed belt guard (rear) -2- to cylinder head.
Tightening torque: 20 Nm (15 ft. lbs.)
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Install upper and center belt guards.
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Install camshaft drive belt and adjust timing.
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Install ribbed belt tensioner.
Tightening torque: 25 Nm (18 ft. lbs.)
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Install ribbed belt.
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Fill with engine coolant