Jetta L4-2.0L (AZG) (2004)
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Place cable over pulley.
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Insert correct installation tool pin (Tool #3 or #4) into pulley notch (white paint mark on side of tool indicates correct pin).
With remaining pins of tool engaged into face of pulley:
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Rotate tool and pulley 360 degrees until cable is wrapped around pulley.
Tip:
It may be necessary to rotate pulley an additional 360 degrees to set cable into pulley groove.
Cable, installing on pulley (cam faced pulleys)
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Place cable over cam on pulley as shown.
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Grab both clamps and slide to bottom of assembly (cable will self-install into pulley groove).
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Use correct tool (as necessary) if cable will not self-install.
After installing cable on pulley:
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Remove tie wraps from regulator.
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Install three foam washers on mounting pins on motor side of carrier.
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Carefully install motor assembly while holding cable housing assembly against the carrier.
Tip:
Failure to hold cable housing assembly against carrier may allow housing to fall away from carrier, which may cause housing pulley to come apart.
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Remove metal clamp or locking pliers.
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Temporarily connect power and window switch to motor assembly and cycle regulator several times.
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Lubricate guides and track along full length, on top, and underside of track (white arrows) on contact surfaces with lubricant Part No: 00045002.
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Cycle regulator again (several times) to verify proper function.
Prior to removing power:
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Move clamps into the proper window installation position (so fasteners can be tightened once window is installed).