Jetta L4-2.0L (AZG) (2004)
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Remove engine bracket from cylinder head.
Note: When loosening the front engine mounting bolt the engine must be raised slightly with the support device.
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Remove toothed belt guard center and lower parts.
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Mark direction of rotation of toothed belt.
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Release tensioner and take off toothed belt.
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Turn crankshaft back slightly.
Installing
Requirements
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Pistons must not be positioned at TDC.
Work sequence
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Place toothed belt on crankshaft pulley and coolant pump pulley (observe direction of rotation).
Note:
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With engine removed:
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Install lower toothed belt guard and vibration damper/belt pulley.
Adjust valve timing
Note:
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When turning the camshaft the crankshaft must not be at TDC. Danger of damage to valves/piston crown.
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Align mark on camshaft with mark on toothed belt cover.
Engine installed: