volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Fuel Tank With Attachments and Fuel Filter, Removing and Installing - I|Page 940 > < Fuel Tank With Attachments and Fuel Filter, Removing and Installing - I
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Remove cover before installing

11. Breather Line

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Black

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Check seated securely

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Press together at front to release

12. Pressure Retention Valve
13. Breather Line

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Black

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Check seated securely

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Clipped onto top of fuel tank

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Press together at front to release

14. Fuel Tank

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When removing, support with engine and transmission jack V.A.G 1383 A

15. Clamping washer
16. Heat Shield

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For fuel tank

17. 25 Nm
18. Lock Nut,2 Nm
19. Fuel Tank Cover
20. Securing Strap

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Securing strap

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Installation position: Fixing (holes) point forward

21. Supply Line

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Black

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Check for secure seating

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To remove from fuel filter, press release buttons on connecting piece.

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To fuel supply line on fuel rail

22. Fuel Filter

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Installation position: Arrows point in direction of flow

23. Screw-type clip

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Note installation position, see fig 3

24. Breather line

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White

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Check seated securely

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Clipped onto side of fuel tank

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To Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-.

25. Seal

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Replace if damaged

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When installing, insert seal "dry" into fuel tank opening

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Moisten seal with fuel only when installing flange or fuel delivery unit.

26. Fuel delivery unit

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Note installation position of flange on fuel tank, see fig 1

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Removing and installing fuel gauge sender

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Checking fuel pump

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Clean strainer if dirty

27. Union nut,75 Nm

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Remove and install using wrench 3217

28. Supply line

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Black

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Check for secure seating

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Clipped onto side of fuel tank

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To remove from fuel filter, press release buttons on connecting piece.

29. Return hose

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Blue or with blue markings

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Clipped onto side of fuel tank

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Check for secure seating

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To remove from flange press release buttons on connecting piece

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From fuel return line on fuel rail

30. Connector

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Black, 4-pin

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For Sender for fuel gauge -G- and Fuel Pump -G6-

31. 10 Nm

Fig. 1 Installed position of flange of fuel delivery unit

Fuel Tank With Attachments and Fuel Filter, Removing and Installing - I|Page 940 > < Fuel Tank With Attachments and Fuel Filter, Removing and Installing - I