Jetta V6-2.8L (BDF) (2002)
Drive Belt: Service and Repair
Ribbed Belt, Removing and Installing
Ribbed belt, removing and installing
Special tools and equipment
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VAS 5024 Assembly tool for spring-type clips
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Hex bolt M8x45
Removing ribbed belt
Note: Mark ribbed belt direction of rotation before removing. Make sure ribbed belt is seated correctly in pelt pulley when installing.
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Remove engine cover.
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Pull off return hose -1- (with blue marking) and collect fuel that may leak out with a cloth.
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Seal lines to avoid contamination of fuel system.
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Observe rules for cleanliness, Refer to Powertrain Management, Fuel delivery and Air Induction, Service and Repair
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Removing right hand insulation tray
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Mark direction of rotation of ribbed belt.
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Screw M8x45 bolt into threaded hole -A- of tensioning element until ribbed belt is no longer under tension.
Note: Screw bolt in sufficiently so that the ribbed belt can be removed and no further, otherwise the tensioner element housing may be damaged.
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Remove ribbed belt.
Installing ribbed belt
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Install in reverse order.
Note:
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Make sure, before installing ribbed belt, that all ancillaries (alternator, air conditioning compressor, power steering pump) are secured tightly.
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When installing the ribbed belt observe belt direction of rotation and that the belt is seated correctly in the belt pulleys.