Jetta GL L4-1.9L DSL Turbo (ALH) (2001)
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Pistons must not be at TDC.
Note: When installing the camshaft, the cam lobes for cylinder 1 must point upward.
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When installing be sure to note offset of bearings.
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Lubricate bearing camshaft surfaces with oil.
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Install camshaft.
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Tighten bearing caps 2 and 4 alternately and diagonally to 20 Nm (15 ft. lbs.).
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Lightly coat contact face of bearing cap 1 with sealer AMV 174 004 01. .
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Install bearing shells 3, 1 and 5 and also tighten to 20 Nm (15 ft. lbs.).
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Lightly tap bearing cap 5 to fit camshaft.
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Install camshaft sprocket together with toothed belt and position with bolt (camshaft must still turn).
The installation is in reverse order of removal.
Toothed belt, installing
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Install connecting line between charge air cooler and intake manifold.
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Install fuel pressure and return lines to fuel filter.
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Install right headlight.
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Adjust headlights if necessary.
Note: Do NOT start the engine for approx. 30 minutes after new lifters have been installed. The hydraulic compensation elements must settle or
the valves will strike pistons.
