Jetta GL L4-1.9L DSL Turbo (ALH) (2001)
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Secure with spring clamps
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Clipped to fuel tank
10
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Clamping washer
11
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Heat shield
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For fuel tank
12
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Fuel tank cover
13
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25 Nm (18 ft lb)
14
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Mounting strap
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Note different lengths
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Note installation position: locator (hole) must point toward driving direction
15
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Fuel tank
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Support with VAG 1383 A engine/transmission jack when removing
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Removing and installing
16
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Sealing ring
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Replace if damaged
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Moisten with fuel when installing
17
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Fuel gauge sensor
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Note installed position on fuel tank, See Fig. 1
18
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Union nut
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Remove and install using 3217 wrench
19
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Supply line
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Black
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Clipped onto fuel tank
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Check for secure fit
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To remove flange: press down on tabs at connection
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To fuel filter (item -2-)
20
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Return line
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From fuel filter, item -2-
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At connection -R-
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Blue or blue markings
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Clipped to fuel tank
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To remove from flange, press down on tabs at connection.
21
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Gravity/overflow - valve
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To remove valve, unclip upward out of support.
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Check valve for flow valve, vertical: open; valve tilted 45° : close
22
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Angled connector
23
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Electrical connector
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Black, 2-pin
Fig. 1 Fuel gauge sensor, installed position
Mark on sensor must align with mark on fuel tank (arrows).
Return line -1-, blue or with blue markings must be attached to connector marked "R".
NOTE: After installing fuel gauge sensor ensure that supply line -2- and return line -1- (marked R) are securely clipped into fuel tank.