Jetta GL Wagon L4-1.9L DSL Turbo (ALH) (2002)
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Remove the 2 torx screws -arrows- from the removed pump and hydraulic unit
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Lift pump and hydraulic unit upward and off the ABS control module and carefully slide it onto the new ABS control module and push down to
stop
CAUTION: DO NOT TILT OR JAM THE VALVE DOMES OF THE HYDRAULIC UNIT AND THE SOLENOIDS OF THE ABS
CONTROL MODULE WHEN REMOVING OR INSTALLING THE CONTROL MODULE
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Reinstall 2 torx screws -1- and tighten to 4 Nm (35 in. lbs.)
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Install pump and hydraulic unit with new ABS control module onto bracket in vehicle and hand start previously removed screws
NOTE: Do not tighten bolts securing hydraulic unit at this time. Leaving hydraulic unit loose will aid in brake line reinstallation
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Remove four plugs from the top of the hydraulic unit one at a time and insert each brake fluid line and tighten to 14 Nm (10 ft. lbs.)
NOTE: Prior to reinstalling brake fluid lines, make certain ends of lines and hydraulic unit holes are clean
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Remove yellow plastic plugs and red bracket from hydraulic unit
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Insert brake fluid lines and tighten to 14 Nm (10 ft. lbs.)
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Clean all debris and contaminants from all removed plugs and bracket
IMPORTANT: Save all the plugs and plastic bracket. They can be used on at least 2 more vehicles. Only one repair kit will be allocated for
every 3 vehicles
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Tighten bolts for hydraulic unit to bracket to 8 Nm (71 in. lbs.)
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Remove lint-free clothes from under the ABS control module and hydraulic unit
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Place electrical connector -1- into ABS control module and push in direction of -arrow 2-
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Lock electrical connector to ABS control module by pushing latch down -arrow 3-
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If applicable, reinstall secondary air relay box and reinsert harness in support clip
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If applicable, reconnect electrical connector to brake fluid reservoir