Jetta GLS L4-1.9L DSL Turbo (ALH) (2001)
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Intercooler: Service and Repair
Charge air cooler components, removing and installing
Note:
All hose connections are secured by clips.
Boost system must not leak.
1. Connecting hose
Check for proper fit
2. Connecting pipe
Charge air cooler/intake manifold
To remove, remove right headlight, Refer to, Lighting and Horns.
3. O-ring
Always replace
4. Intake Air Temperature (IAT) sensor -G72-
5. 5 Nm (44 inch lbs)
6. Hose
To intake manifold
Check for tight fit
7. Hose
from turbocharger
Check for tight fit
8. 10 Nm (7 ft lbs)
9. Boost intake air line
10. Hose
Check for tight fit
11. Bracket
12. Boost intake air cooler
