Jetta GLS L4-1.9L DSL Turbo (ALH) (2001)
Liftgate Window Glass: Service and Repair
Side Window Removal and Installation
Side Window, Assembly Overview
1
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Side window
2
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Ceramic layer
3
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Sealing lip (component part of pre-coating)
4
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PUR adhesive sealant
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Cross section of bead: Width = 7 mm; Height 11 mm (including pre-coating, residual material on window glass and window flange)
5
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Dimension a = 5 to 6 mm (0.20 to 0.24 in.)
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The gap must be adhered to, because the dimension is required to secure the root load system mountings
Undamaged Side Window, Removing
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Remove side trim and B-pillar trim. Also remove side support for luggage compartment cover and remove C-pillar trim. See: Body and
Frame/Interior Moulding / Trim/Trim Panel/Service and Repair
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Insert plastic wedge between sealing lip and window flange.
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Loosen sealing lip from window flange all around and spray in cleaning solution D 009 401 04 (as a substitute for lubricant).
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Pull cutting thread through the adhesive sealing material into vehicle interior with broach (from VAG 1474).