Jetta GLS Wagon L4-1.8L Turbo (AWP) (2002)
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Drive off CV using drift
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Installation position for left axle shaft see Fig. 6
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Installation position for right axle shaft see Fig. 7
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Before installing on CV joint, coat sealing surface with D 454 300 A2.
9. Spring washer
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Installation position see Fig. 3
10. Inner CV joint
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Only replace complete
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Pressing off see Fig. 2
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Pressing on see Fig. 5
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Greasing
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Checking
11. Gasket
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Always replace
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Adhesive surface on constant velocity joint must be free of oil and grease!
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Remove protective foil and stick gasket on joint.
12. Circlip
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Use VW161A to remove and install
13. Axle shaft, left (solid shaft)
14. Clamp
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Tensioning see Fig. 9
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Always replace
15. CV joint boot
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Check for tears and chafing
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Material: Hytrel (polyelastomer)
16. Vibration damper
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Applies only for some vehicle versions
17. Hose clip
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Tensioning with pliers VAG 1682 see Fig. 8
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Always replace
18. Spring washer
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Installation position see Fig. 4
19. Bolt
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35 Nm (26 ft. lbs.)
20. Heat shield
21. Thrust washer
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Installation position see Fig. 4
22. Circlip
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Insert in shaft groove
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Always replace
23. Outer CV joint
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Only replace complete
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Removing see Fig. 1
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Installing: drive on shaft to stop with plastic hammer
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Greasing
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Checking
Fig. 1 Outer CV joint, removing
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Drive joint off axle shaft with firm blow from aluminum hammer.