Jetta GLS Wagon L4-2.0L (AZG) (2002)
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6. 30 Nm (22 ft. lbs.) + 1/4 turn (90°)
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For Engine code AEG
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Oil threads and contact surfaces
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To measure radial clearance tighten to 30 Nm (22 ft. lbs.) but no further
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90° additional angle can be measured with torque angle meter i.e., Hazet 6690
7. 30 Nm (22 ft. lbs.) + 1/4 turn (90°)
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Engine codes AVH, AZG
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Always replace
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Oil threads and contact surfaces
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To measure radial clearance tighten to 30 Nm (22 ft. lbs.) but no further
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90° additional angle can be measured with torque angle meter i.e., Hazet 6690
8. Pressure relief valve
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27 Nm (20 ft. lbs.)
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Opening pressure: 2.5 to 3.2 bar (36 to 46 psi)
9. Oil spray jet
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For piston cooling
10. Bearing shell
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Note installation position
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Do not interchange used bearing shells
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Ensure retaining lugs fit tightly in recesses
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Axial clearance
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New: .................................................................................................................................................................................... 0.05 to 0.35 mm
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Wear limit: ....................................................................................................................................................................................... 0.37 mm
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Check radial clearance with Plastigage:
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New: .................................................................................................................................................................................... 0.01 to 0.06 mm
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Wear limit: ...................................................................................................................................................................................... 0.12 mm
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Do not rotate crankshaft when checking radial clearance
11. Engine block
12. Circlip
13. Piston pin
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If difficult to remove, heat piston to 60°C (140°F)
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Remove and install using VW 222a
