Jetta Sedan L4-1.9L DSL Turbo (BEW) (2005)
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Install second window clamp (B-pillar clamp) near the center of the track and insert cable crimped ends in identical position as removed (not
overlapping).
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Install window clamp on track and insert cable crimped ends in identical position as removed (not overlapping).
Tip:
First cable is fitted into deep pocket, then insert second cable into shallow pocket.
With both window clamps installed on tracks:
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Check the four plastic cable guide ends (black arrows) for correct engagement into housing.
With both clamps at the middle of carrier assembly as shown (white arrows):
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Install cable on last pulley, see "Cable, installing on pulley (notched pulleys)".
Cable, installing on pulley (notched pulleys)
Install cable on last pulley as follows:
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Place cable over pulley.
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Insert correct installation tool pin (Tool #3 or #4) into pulley notch (white paint mark on side of tool indicates correct pin).
With remaining pins of tool engaged into face of pulley:
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Rotate tool and pulley 360 degrees until cable is wrapped around pulley.
Tip:
It may be necessary to rotate pulley an additional 360 degrees to set cable into pulley groove.
Cable, installing on pulley (cam faced pulleys)