Jetta Sedan L5-2.5L (BGP) (2005)
-
Rotate input shaft before measuring procedure so that tapered roller bearing settles. Set dial gauge to "O" with 1 mm pre-load.
‹› This procedure must be repeated for each subsequent measurement, otherwise the dial gauge will not return to the initial position.
-
Press input shaft in direction of dial gauge (direction of - arrow -).
-
Read play on dial indicator and note (example 1.21).
‹› Dial gauge does not return to initial position.
-
Determine thickness of adjustment shim from table --> [ Adjustment Shim Table ] See: Service and Repair/Overhaul/Adjustment Shim Table
(example 1.175).
-
Remove input shaft and press tapered roller bearing outer race out of transmission housing using thrust pad (VW 447 i).
-
Press tapered roller bearing outer race together with 1.175 adjustment shim into transmission housing using Thrust Pad (VW 510).
-
Install transmission housing and tighten bolts to 25 Nm and then turn 90° further.