New Beetle L4-1.8L Turbo (AWV) (2005)
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Seal axle shaft opening in transmission with a clean cloth - A -.
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Carefully drill 2 to 4 mm hole in outer metal ring of oil seal using a commercially available twist drill - B -.
Note:
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Grease the twist drill - B -, so that metal particles from drilling will stick to the grease.
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Drill only through the metal ring - C - or the transmission could be damaged.
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Thread an approximately 4 mm diameter panel screw into drilled hole of seal - arrow -.
Note: Do not thread the panel screw in too deeply or the bearing behind will be damaged.
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Pull seal out with puller T10055 and adapter T10055/2.
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Remove cloth and thoroughly clean transmission and opening for axle shaft.
CAUTION: No metal fillings may enter the transmission or the opening for the axle shaft. Clean the area of metal particles using a vacuum cleaner if
necessary.
If only the metal ring could be removed when attempting to pull the seal out.
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Pry remaining seal out using a screwdriver - A -.
B - Assembly lever
Installing
Installation is performed in the reverse sequence of removal. In the process, note the following:
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Moisten outer edges and sealing lip of seal with ATF.
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Installation position:
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Open side of seal faces transmission.