New Beetle L4-2.0L (AZG) (2003)
Crankshaft Main Bearing: Specifications
Main Bearing Cap Bolts
Assembly
Tighten ..................................................................................................................................................................................... 65 Nm (48 ft lb) + 90°
To measure radial clearance
Tighten ........................................................................................................................................................ 65 Nm (48 ft lb) but NOT additional 90°
Main Bearing Tightening Sequence, Refer to Procedure
See: Crankshaft/Service and Repair
Crankshaft
Axial clearance:
New ...................................................................................................................................................................................................... 0.07...0.23 mm
Wear limit ...................................................................................................................................................................................................... 0.30 mm
Check radial clearance with Plastigage
New ........................................................................................................................................................................................................ 0.01 0.04mm
Wear limit ...................................................................................................................................................................................................... 0.15 mm
^
Do not rotate crankshaft when checking radial clearance
Crankshaft dimensions (in mm)
Honing
Main Journal
Conrod Journal
Dimension
Diameter
Diameter
Basic Demension
53.983...53.963
47.778...47.758
1st Undersized
53.733...53.713
47.528...47.508
2nd Undersized
53.483...53.463
47.278...47.258
3rd Undersized
53.233...53.213
47.028...47.008