New Beetle L4-2.0L (AZG) (2003)
Fig. 12 Installing differential bevel gears
^
Lubricate one piece thrust washer with transmission oil and install.
^
Install both large differential bevel gears and secure (e.g. with flanged shaft).
^
Insert small differential bevel gears (180° a part) and pivot into position.
^
Push differential bevel gear shaft (arrow -A-) in until first small bevel gear.
^
Position threaded pieces (arrow -B-) in large bevel gears.
Installation position: shoulder to bevel gear
^
Drive differential bevel gear shaft into final position and secure with spring pin.
Adjustment Overview
Adjustment overview
Note: If transmission repairs have been performed, it is only necessary to adjust the input shaft, output shaft for 1st-4th gear, output shaft 5th, 6th and
reverse gear or differential if components have been replaced which have a direct effect on the adjustment of the transmission. Refer to the following
table to avoid unnecessary adjustment:
Differential, Adjusting
Differential, adjusting