New Beetle L4-2.0L (BEV) (2004)
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Remove camshaft pulley. To loosen camshaft pulley securing bolt, hold pulley with counter support 3415
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Remove woodruff key from camshaft.
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Screw camshaft pulley securing bolt fully into camshaft onto limit stop.
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Unscrew inner part of oil seal extractor 2085 two turns (approximately 3 mm) out of outer part and lock in position with knurled screw.
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Lubricate threaded head of oil seal extractor, place it in position and exerting firm pressure screw it into oil seal as far as possible.
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Loosen knurled screw and turn inner part of extractor against camshaft until oil seal has been extracted.
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Clamp flats of oil seal extractor in a vice. Remove oil seal with pliers.
Installing
Requirements
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Pistons must not be positioned at TDC.
Note: A PTFE seal (Teflon) -2- is gradually being introduced instead of the inner coil spring seal -1-. This has a wider sealing lip. PTFE oil seals
are installed free of oil and grease. A radial shaft seal of older design (with coil spring) may be replaced with a PTFE oil seal, but not vice versa.
When a PTFE oil seal is installed, then only such an oil seal may be installed as a replacement part!
PTFE sealing rings
Note: Do not additionally oil or grease the oil seal sealing lip.