New Beetle Convertible L5-2.5L (BPS) (2006)
Clutch Disc: Service and Repair
Clutch, Sachs
Clutch, Sachs
Special tools, testers and auxiliary items required
‹› Flywheel retainer (3067)
‹› Centering mandrel (3190 A)
‹› Torque wrench 5 to 50 Nm (V.A.G 1331)
‹› Grease for clutch disc splines (G 000 100 )
Removing
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Remove transmission => [ Transmission, Removing ] See: Manual Transmission/Transaxle/Service and Repair/Removal and
Replacement/Transmission, Removing.
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Insert flywheel retainer (3067) to loosen bolts.
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Loosen bolts in a diagonal sequence and in stages.
‹› When removing, stop - 2 - must loosen together with stud - 1 -.
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If stop does not loosen: Press stud in direction of dual-mass flywheel.
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Remove pressure plate and clutch plate.
Installing
Installation is in reverse order of removal. Note the following:
‹› Pressure plate and clutch plate must only be replaced together. Allocate pressure plate and clutch plate via engine code.
‹› Make sure alignment sleeves for centering engine/transmission are installed in cylinder block; install if necessary.
‹› If alignment sleeves are not installed, difficulty in shifting, clutch problems and possibly noises from the transmission (loose gear chatter) may
develop.
Installation Position of Clutch Plate