New Beetle GLS L4-2.0L (AVH) (2001)
Radiator: Service and Repair
Radiator, removing and installing
Special tools and equipment
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T10007 Refractometer
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VAG1306 Drip tray for VAG 1202A
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VAG1331 Torque wrench 5 to 50 Nm (3 7 to 37 ft. lbs.), or equivalent
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VAS 5024 Assembly tool for spring-type clip or VAG1921 Hose clip pliers
Removing
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Drain coolant. See: Service and Repair
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Remove front bumper. See: Body and Frame/Lock Carrier/Service and Repair/Procedures
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Disconnect coolant hoses from radiator.
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Disconnect thermo-switch harness connectors.
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Remove ribbed belt tensioning element, Refer to Drive Belt, Service and Repair
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Remove radiator mounting bolts and take out radiator with fans attached.
Vehicles with A/C, additional removal information
WARNING: Do NOT open the A/C refrigerant circuit!
Note: To prevent damage to the A/C condenser and refrigerant lines/hoses, ensure that the lines and hoses are not stretched, kinked or bent.
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Remove retaining clamp(s) from refrigerant lines.
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Before removing upper radiator support, fasten to body.
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Remove A/C condenser from radiator and fasten to lock carrier.
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Secure condenser to body so that refrigerant lines/hoses are not stressed.
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Remove radiator downward.
Installing