New Beetle GLS L4-2.0L (AVH) (2001)
1
Transmission housing
2
Bolt
3
Differential cage
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Bolt to final drive gear
4
Final drive gear
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Riveted in production
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Is paired with output shaft, only replace as a set
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Pressing off refer to Fig. 9
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Installation position refer to Fig. 10
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Heat to 100°C (212°F) before installing
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Mount to differential housing Fig. 11
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Bolting refer to Fig. 12
5
Plate
6
Nut
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70 Nm (52 ft. lbs.)
7
Shim
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For differential
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Determining thickness
8
Tapered roller bearing outer race
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Pulling out refer to Fig. 5
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Pressing in refer to Fig. 6
9
Tapered roller bearing inner race
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Pulling off refer to Fig. 3
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Pressing on refer to Fig. 4
10
Differential housing
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With riveted final drive gear
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When replacing final drive gear drill out rivet heads refer to Fig. 8
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Attaching final drive gear with bolts refer to Fig. 12
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Both sides are chamfered to accept tapered rings (item 21) in transmissions with springs behind flange shafts refer to Fig. 7
11
Speedometer drive gear
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Install on differential housing before pressing on inner race
12
Tapered roller bearing inner race
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Pulling off refer to Fig. 3
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Pressing on refer to Fig. 4
13
Tapered roller bearing outer race
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Driving out refer to Fig. 1
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Pressing in refer to Fig. 2
14
Clutch housing
15
Sleeve
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To accept oil seal (item 16)
16
Oil seal
17
Cone-head bolt
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25 Nm (18 ft. lbs.)
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Bolt into threaded piece (item 25)
18
Flange shaft
19
Spring for flange shaft
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Installed behind flange shafts
20
Thrust washer
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Installation position: Shoulder toward spring, tongue to tapered ring
21
Tapered ring
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With grooves to secure thrust washer
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Installation position: -Taper toward differential housing
22
Circlip
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Ensures tapered ring, thrust washer and spring are held in position when flange shaft is removed
23
One-piece thrust washer
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Coat with gear oil when installing
24
Differential side gear
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Installing see Fig. 14
25
Threaded piece
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Installing refer to Fig. 14
26
Differential pinion shaft
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Drive out with drift
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Installing refer to Fig. 14
27
Spring pin
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Removing and installing refer to Fig. 13