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‒ Check whether the dowel sleeves for centralising engine/gearbox are in the cylinder block, install if necessary.
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‒ When lowering the assembly, ensure that clearance exists between assembly and drive shafts.
Engine codes 1Z, AHU, AFN
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‒ →
When installing the engine mounting ensure that the recess on the rear console and the recess on the front console locates on the lugs of the bonded rubber mounting -arrows-.
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‒ Align engine mountings stress-free by rocking.
Engine code letters AAZ
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‒ First tighten assembly mounting rear right then assembly mounting rear left.
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‒ Loosen front bonded rubber mounting on engine carrier, align stress-free by rocking and then retighten.
Continued for all engine codes
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‒ Install hydraulic clutch slave cylinder:
=> 5-Speed manual gearbox 02A; Repair group 30; Servicing clutch release mechanism
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‒ Install gear selector mechanism:
=> 5-Speed manual gearbox 02A; Repair group 34; Servicing selector mechanism
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‒ Installing P.A.S. vane pump:
=> Running gear; Repair group 48; Assembly overview: vane pump, reservoir, hydraulic lines (vehicles with 4-Cyl. engines)
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‒ Installing lock carrier with attachments:
=> General body repairs; Repair group 50; Body, front; Removing and installing lock carrier
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‒ Installing air conditioner compressor:
=> Heating, Air conditioning; Repair group 87; Air conditioner with manual controls; Removing and installing compressor bracket - Turbo diesel engine.
Engines with ribbed belt without tensioner:
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‒ Installing ribbed belt
.
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‒ Filling with coolant
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‒ Electrical connections and routing:
=> Electrical system; Repair group 97
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‒ Check headlight adjustment and adjust if necessary:
=> Maintenance
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‒ If necessary adjust selector cables:
=> 5-Speed manual gearbox 02A; Repair group 34; Servicing selector mechanism
Engine code letters AAZ
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‒ Adjust CSA operating cable
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‒ Adjusting throttle cable => Page 20-9
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