volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing crankshaft > < Removing and installing sealing flange and flywheel
4-Cyl. fuel injection engine (4-valve), Mechanics
Removing and installing sealing flange and flywheel
Renewing crankshaft oil seal - pulley end -

Special tools, testers and auxiliary items

  • ◆ Counter-hold tool 3099
  • ◆ Oil seal extractor 2085
  • ◆ Oil seal fitting tool 3083
  • ◆ Torque wrench V.A.G 1331 (5...50 Nm)
  • ◆ Torque wrench V.A.G 1332 (40...200 Nm)

Removing

  • ‒ Remove ribbed belt .
 
V13-0656
  • ‒ Remove toothed belt => Page 13-13 .
  • ‒ Remove crankshaft sprocket. To do this counter-hold sprocket with 3099.
  • ‒ → To guide the oil seal extractor, screw bolt from 3083 into crankshaft as far as it will go.
  • ‒ Unscrew inner part of the oil seal extractor 2085 two turns (approx. 3 mm) out of the outer part and lock with knurled screw.
 
V13-0377
  • ‒ → Lubricate threaded head of oil seal extractor, place it in position and exerting firm pressure screw it as far as possible into oil seal.
  • ‒ Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out.

Installing

  • ‒ Lightly oil sealing lip of oil seal.
 
V13-0657
  • ‒ → Place guide sleeve from 3083 onto crankshaft journal.
  • ‒ Slide oil seal over guide sleeve.
 
V13-0658
  • ‒ → Press oil seal in onto stop with press sleeve from 3083.
  • ‒ Install toothed belt => Page 13-13

Removing and installing crankshaft > < Removing and installing sealing flange and flywheel