volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing radiator and radiator fan > < Dismantling and assembling coolant pump
4-Cyl. Injection Engine, Mechanic
Removing and installing parts of cooling system
Draining and filling cooling system

Draining

  • ‒ Remove cap from coolant expansion tank.
 
V19-0558
  • ‒ → Pull out retaining clip -3-, pull connection -2- off thermostat flange -4- and pull off coolant hose -1- or remove thermostat flange -4-.

Filling

Notes:

  • ◆ The cooling system is filled all-year-round with a mixture of water and anti-freeze and corrosion protection agent G 11. G 11 and coolant additives marked has being "in accordance with TL VW 774 C" prevent frost and corrosion damage, the formation of chalk and in addition, they raise the boiling point of the coolant. For these reasons, the cooling system must be filled all-year-round with anti-freeze and corrosion protection agent. Due to the higher boiling point, the coolant is an aid to operational efficiency when the engine is operating at high loads, particularly in tropical climates.
  • ◆ If radiator, heat exchanger, cylinder head or cylinder head gasket is replaced, do not reuse old coolant.

Recommended mixture ratios:

Frost protection to

Anti-freeze amount1)

G 112)

Water2)

Vehicles with automatic gearbox

-25 °C
-35 °C

40 %
50 %

2.5 ltr.
3.1 ltr.

3.7 ltr.
3.1 ltr.

Vehicles with manual gearbox

-25 °C
-35 °C

40 %
50 %

2.2 ltr.
2.8 ltr.

3.4 ltr.
2.8 ltr.

     1)     The amount of anti-freeze must not exceed 60 %; frost protection and cooling effect will decrease if amount of anti-freeze is too high.

     2)     The quantity of coolant can vary depending upon the vehicle equipment.

 
V19-0579
  • ‒ → Slowly fill with coolant up to max. mark on expansion tank (filling time approx. 5 minutes).
  • ‒ Fit expansion tank cap.
  • ‒ Run engine until radiator fan cuts-in.
  • ‒ Check coolant level and top-up if necessary. When the engine is at normal operating temperature, the coolant level must be on the max. mark, when the engine is cold, between the min. and max. marks.

Removing and installing radiator and radiator fan > < Dismantling and assembling coolant pump