volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing crankshaft > < Renewing crankshaft oil seal - pulley end -
4-Cyl. Injection Engine, Mechanic
Removing and installing sealing flange and flywheel/drive plate
Removing and installing drive plate

Special tools, testers and auxiliary items

  • ◆ Counter-hold tool VW 558
  • ◆ Hexagon bolt M8x45 and two M10 hexagon nuts
 
V13-0993
  • ◆ Depth gauge

Loosening and tightening drive plate

  • ‒ → Secure counter-hold tool VW 558 to the drive plate with a hexagon bolt M8x45. Place two M10 hexagon nuts between counter-hold tool and drive plate.
  • Position of counter-hold tool:
    A - To loosen
    B - To tighten

Installing drive plate

 
V13-0991
  • ‒ → Locate drive plate and packing plate with recesses -1-.
  • ‒ Fit new bolts -3- and tighten to
         30 Nm.
 
V13-0992
  • ‒ → Check dimension -a- at three points and calculate average.
         Specification: 19.5...21.1 mm

If the specification is not attained:

 
V13-0991
  • ‒ → Remove drive plate again and fit shim -2-. Again tighten bolts -3- to
         30 Nm.
  • ‒ Tighten bolts -3- to 60 Nm and turn
         90° (1/4 turn)
    further (the additional 1/4 turn can be done in several stages).

Removing and installing crankshaft > < Renewing crankshaft oil seal - pulley end -