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Removing and installing parts of cooling system
Removing and installing radiator and radiator fan
Removing
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‒ Drain coolant
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‒ Pull coolant hoses off radiator.
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‒ Pull connectors off thermo-switch and radiator fan.
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‒ Remove radiator securing bolts.
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‒ Removing lock carrier with attachments:
=> General body repairs; Repair group 50; Body front; Lock carrier
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‒ Lift out radiator, fan and air guide housing.
Vehicles with air conditioning system:
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‒ Observe additional information and removal work => Page 19-19
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Installing
Installation is carried out in the reverse order, when doing this note the following:
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‒ Filling with coolant => Page 19-14
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‒ Electrical connections and routing:
=> Electrical system; Repair group 97
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‒ Check headlight adjustment and adjust if necessary:
=> Maintenance
Additional information and removal work on vehicles with air conditioner
Warning!
The air conditioning system refrigerant circuit must not be opened.
Note:
To prevent damage to condenser and also to the refrigerant lines/hoses, ensure that the pipes and hoses are not stretched, kinked or bent.
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‒ Detach solenoid valve 1 (N80) with retaining ring from air cleaner lower part => Page 20-32
, removing and installing parts of the activated charcoal filter system.
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‒ Remove air cleaner housing complete with air mass meter (G70).
=> Repair group 24; Motronic injection and ignition system; Servicing injection part
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‒ Remove air conditioner fluid reservoir and allow to hang free.
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‒ Remove retaining clamp(s) from refrigerant pipes.
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‒ Remove condenser from radiator and pull forward as far as is possible.
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‒ Lift out radiator and fan.
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‒ Secure condenser to body so that refrigerant pipes/hoses are not stressed.
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