volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Sealing injection pump connections > < Renewing injection timing device cover O-ring
Diesel injection and glow plug system
Servicing injection pump
Renewing CSA lever/cover O-ring

Work sequence

 
V22-1299
  • ‒ Remove injection pump.
  • ‒ → Remove circlip -1- and spring washer -2- and washer -3-.

Note:

The installation position of CSA lever -5- relative to timing control shaft -12- is marked by notches. If the notches are not present then the position of both parts relative to one another must be marked using a scriber.

  • ‒ → Remove circlip -4- and lever off idling speed adjusting rod -14-.
  • ‒ Remove CSA lever -5-.
  • ‒ Remove cover securing screws -6- and take off cover -9-.
  • ‒ Renew cover/lever O-rings -8/13-.
  • ‒ Install cover.
  • ‒ Fit CSA lever as marked and secure.
  • ‒ Install injection pump.

Sealing injection pump connections > < Renewing injection timing device cover O-ring