volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Ignition system, glow plug system > < Checking intake air system for leaks (unmetered air)
Motronic fuel injection and ignition system ä 07.95
Motronic injection and ignition system
Checking intake air preheating

Special tools, testers and auxiliary items

  • ◆ Hand vacuum pump V.A.G 1390

Checking regulating flap

Test conditions

  • ● Regulating flap vacuum unit not leaking
  • ‒ Remove air cleaner upper part and take out air filter element.
 
V24-1009
  • ‒ → Place air cleaner upper part so that the regulating flap in the air cleaner lower part can be seen.
  • ‒ Pull vacuum pipe off the temperature regulator vacuum unit.
  • ‒ Connect vacuum pipe -3- to hand vacuum pump V.A.G 1390.
  • ‒ Operate pump and check freedom of movement of regulating flap and function of vacuum unit.
         Regulating flap must close off cold air intake -1-.

Checking temperature regulator

  • ‒ Connect vacuum pipe -3- to temperature regulator (brass connecting pipe or with notch).
  • ‒ Start engine and run at idling speed.
 
V24-1009
  • ‒ → Check position of regulating flap after max. 20 seconds.

Temperature of temperature regulator

Regulating flap position

below 20 °C

Cold air inlet -1- closed

above 30 °C

Warm air inlet -2- closed

Between 20 and 30 °C

Between cold and warm air inlet

Ignition system, glow plug system > < Checking intake air system for leaks (unmetered air)