volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Fault code 00527 ... 00553 > < Fault table
Motronic injection and ignition system (6-Cyl. engine)
Fault memory
Fault code 00281 ... 00525

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00281

Road speed sender
G68

Implausible signal

No signal from electronic speedometer (G21)1) or speedometer sender (G22)

- Check speed signal

Wiring open circuit

- Locate and eliminate wiring open circuit using current flow diagram:
=> Current flow diagrams, Electrical fault finding and Fitting locations binder

No signal

Speedometer does not indicate vehicle speed:

Speedometer sender (G22) defective

- Replace G22

- Continue fault finding according to fault finding programme for MFI:
=> Current flow diagrams, Electrical fault finding and Fitting locations binder

1)     Checking the road speed signal is carried out when driving the vehicle at an engine speed between 2500 and 3000 rpm.

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00282

Throttle valve positioner -V601)

Short to earth

Wire has short to earth

- Check V60 ,
checking throttle valve control part

V60 defective/sticking in closed direction

Short to positive

Wire has short to positive

V60 defective/sticking in open direction

Open circuit

Wiring open circuit

1)     The throttle valve positioner V60 is a component of the throttle valve control part J338.

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00513

Engine speed sender -G28

No signal

Wiring open circuit

- Check G28 => Page 24-67

G28 defective

- Replace G28 => Page 24-9 , item 10

Implausible signal1)

Gap sender/sender wheel too large

- Check G28 is seated securely/metal particles => Page 24-9 , item 10

Metal particles on G28 or holder loose

Sender wheel defective, loose

- Check sender wheel is seated securely:
=> Repair group 13; Removing and installing crankshaft

1)     In isolated cases, fault may be stored as a result of engine being abruptly stalled (sporadic fault).

Note on fault code 00513:

If due to a defect the engine does not run: Before interrogating the fault memory operate the starter for at least 5 seconds and then do not switch the ignition off . Because there is no signal from the engine speed sender when the engine is not running, the self diagnosis could mistakenly recognise an engine speed sender -G28 fault. If the fault remains stored in the fault memory, check the sender as described.

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00515

Hall sender -G40

Hall sender (G40) rotor twisted, camshaft timing out

- Check G40 => Page 28-9

Open/short circuit to positive

- Check valve timing:
=> Repair group 13; dismantling and assembling engine; setting timing

Wiring open circuit or wiring/G40 has short circuit to positive

Short circuit to earth

Short circuit to earth in wiring or G40

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00516

Idling switch F601)

F60 defective, always closed

- Check F60 ,
checking throttle valve control part

Short to earth

Wiring has short to earth

Open circuit/short circuit to positive

F60 defective, always open

Wiring open circuit

Accelerator cable incorrectly adjusted

- Adjust accelerator cable
=> Repair Group 20; Removing and installing parts of the fuel supply system; Servicing accelerator cable

1)     The idling switch F60 is a component of the throttle valve control part J338.

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00518

Throttle valve potentiometer
-G691)

Open circuit/short to positive

Wiring open circuit/wiring or G69 has short to positive

- Check G69 ,
Checking throttle valve control part

Open circuit/short to earth

G69 defective/wire has short to earth

- On vehicles ▸07.95 without throttle valve control part, check G69 => Page 24-51

1)     The throttle valve potentiometer G69 for vehicles approx. 08.95 ▸is a part of the throttle valve control part J338.

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00522

Coolant temperature sender
-G62

Short to earth

G62 defective

- Replace G62 => Page 24-8 , item 5

Wire has short to earth

- Check G62

Open circuit/short to positive

G62 defective, or incorrect working range caused by corrosion on connector

Wiring open circuit/wire has short to positive

Implausible signal

G62 defective

- Replace G62 => Page 24-8 , item 5

Thermostat defective (permanently open)

- Check thermostat
=> Repair group 19; Removing and installing parts of the cooling system; Removing and installing thermostat housing;

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00524

Knock sensor 1 -G61

Open circuit/short to earth

G61 defective

- Replace G61 => Page 28-5 , item 12

Wiring open circuit/short to earth in the sensor wire

- Check G61
=> Page 28-17 , checking knock sensors

No knock recognition from Motronic control unit (J220)

- If necessary replace J220
=> Page 24-7 , item 2

V.A.G 1551 print-out

Possible fault cause

Fault elimination

00525

Lambda probe -G39

No signal

G39 defective

- Replace G39 => Page 24-8 , item 4

Lambda probe heating defective

- Check Lambda probe heating

Wiring open circuit

- Check Lambda probe and Lambda control

Short circuit to positive

Short circuit to positive in wiring or G39

Short circuit to earth

Short circuit to earth in wiring or G39

Fuel tank empty

- Fill tank / erase fault memory
=> Page 01-12 , interrogating and erasing fault memory

Implausible signal

G39 defective

- Replace G39 => Page 24-8 , item 4

Fault code 00527 ... 00553 > < Fault table