Passat L4-1.8L Turbo (AWM) (2004)
2FN brake caliper, servicing
Note:
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Only use appropriate solvents for cleaning brake parts.
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Install all parts supplied in repair kit.
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New brake calipers are filled with brake fluid and are pre-bled.
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Apply a thin coat of installing paste G 052 150 A2 to brake cylinders, pistons and seals.
1 - Brake carrier
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Install on brake caliper housing
2 - Ribbed combi bolt, 190 Nm
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Clean if reusing
3 - Guide pin, 25 Nm
4 - Cap
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Insert in mounting bush
5 - Mounting bushing
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Insert into brake caliper housing
6 - Brake caliper housing
7 - Bleed valve
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Apply thin coat of assembly paste G 052 150 A2 to threads before screwing in
8 - Protective cap
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Push onto bleed valve
9 - Retaining spring
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Insert with both ends in the brake caliper housing holes and then press under the brake carrier
10 - Protective seal
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Removing and installing, Refer to Front Caliper Piston, Removing and Installing
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Do not damage when installing piston
11 - Piston
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Removing and installing, Refer to Front Caliper Piston, Removing and Installing
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Apply a thin coat of paste G 052 150 A2 to piston before installing
12 - Seal
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Removing and installing, Refer to Front Caliper Piston, Removing and Installing
Front Brake Caliper Piston, Removing and Installing