Passat L4-1.8L Turbo (AWM) (2004)
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Check in sequence the new control module:
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The surfaces of heat conductor pole -1- for oxidation to ensure good heat conductibility.
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The protrusion dimension of the heat conductor pole, which must protrude 0.8 to 1.0 mm between the upper edge of the heat conductor poles
-1- and seal -2-.
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The suspension of the heat conduction poles. For this, the heat conduction poles must be pressed and released again, during which they must
spring.
If a problem is detected during a check, the control module must be replaced.
Continuation for all vehicles
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Clean sealing surface of the hydraulic unit e.g. with mineral spirits.
When attaching control module -a- and hydraulic unit -b-, be sure that valve domes -1- of the hydraulic unit do not jam with magnetic coils -2- of the
control module.
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Set control module onto hydraulic unit.
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First, thread in new bolts -1- and -2- altermatingly to end by hand.
Ensure that the control module is centered on the groove of the hydraulic unit.
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Thread in new bolts -3- and -4- and then new bolts -5- and -6aternating to end by hand.
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Tighten bolts in the sequence -1- and -2-, then -3- and -4- and then -5- and -6- to the specified tightening torque.
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Control module with hydraulic unit, installing Control Module and Hydraulic Unit, Removing and Installing
Tightening torque:
Control module to hydraulic unit ............................................................................................................................................................................... 3 Nm