Passat L4-1.8L Turbo (AWM) (2004)
Side Air Bag: Service and Repair
Safety Precautions When Working on Airbags
Safety Precautions When Working On Airbags
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Checking, removing, installing and servicing may ONLY be performed by qualified personnel.
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Battery Ground (GND) strap must be disconnected before performing any work on the airbag system. No waiting time is required after
disconnecting the battery. When connecting airbag system to a voltage source, no one should be in the vehicle interior.
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Before handling (touching) the airbag unit, the technician must be electrostatically discharged. This is accomplished by touching grounded metal
like, for example, water pipes, heating pipes or metal carriers.
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Always install airbag units in the vehicle, as soon as they are removed from the packaging.
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If installation work is interrupted, immediately return the airbag unit to its original packaging.
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NEVER leave an airbag unit unattended.
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In removed condition, ALWAYS lay the airbag down with impact absorbing pad facing up.
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DO NOT install airbag units that have fallen onto a hard surface, or which have signs of damage.
Additional safety precautions for vehicles with head-level airbag
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Always replace damaged pillar trim, never repair.
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Head-level airbags must not be kinked or twisted.
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After servicing body in vicinity of curtain airbag, check body for welding beads, deformations and chafe marks (compare with opposite side of
vehicle if necessary).
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If ignited head-level airbag is replaced, molded headliner, door seals with piping, head-level airbag guides, bracket for grab handle and the A-, B-,
C- and, if installed, D-pillar trim must be replaced in general. If damaged, interior (rear) reading lights, roof grab handle and roof end light must
also be replaced.