Passat L4-1.8L Turbo (AWM) (2004)
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1. Flywheel
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Make sure centering pins are in place and seated correctly
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Contact surface for clutch lining free of dirt, oil and grease
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If present, place white dots on flywheel - A - and pressure plate - B - pointing toward each other.
2. Clutch disc
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Allocate via Electronic Parts Catalog (ETKA)
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Installed position for dual-mass flywheel: clutch plate lining must contact flywheel
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Installed position at simple flywheel: spring cage faces pressure plate
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Marking "Getriebeseite", if available, always points toward pressure plate or transmission
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Centering
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Lightly lubricate splines
Note:
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Clean input shaft splines and (in case of used clutch plates) clean hub splines. Remove corrosion and apply only a very thin coating of lubricant G
000 100 on input shaft splines. Then move clutch disc on input shaft back and forth until hub on shaft moves easily. Always remove excessively
applied grease.
3. Pressure plate
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Removing and installing
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Checking ends of the diaphragm spring
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Check spring connection and rivets
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Check wire ring
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If present, place white dots on flywheel - A - and pressure plate - B - pointing toward each other.
Note:
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Pressure plates are protected against corrosion and greased. Only the contact surface may be cleaned, otherwise service life of clutch is
significantly reduced.
4. Bolt, 25 Nm
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Loosen and tighten in stages and in diagonal sequence
