Passat V6-2.8L (ATQ) (2004)
Alternator Pulley: Service and Repair
Generator (GEN) Ribbed Belt Pulley With Freewheel, Installing
Ribbed Belt Pulley With Freewheel, Installing
NOTE:
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Ribbed belt pulley with freewheel may be retrofitted to Bosch generators on vehicles through 04.99 production.
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Ribbed belt pulley with freewheel may not retrofitted to Valeo generators on vehicles through 04.99 production (replace Valeo with Bosch
generator and install freewheel pulley where necessary).
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Ribbed belt pulley with freewheel is installed as a running change on generators (regardless of supplier) from 05.99 production.
Special tools and auxiliary items needed
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VAG 1332 Torque wrench (40 - 200 Nm)
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3400 Multi-tooth adapter
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3410 10 mm socket
Installing
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If retrofitting pulley with freewheel, first remove existing ribbed belt pulley.
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Insert multi-spline adapter 3400 in freewheel disc.
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Screw freewheel disc by hand onto generator drive shaft onto stop.
The torque wrench must be rearranged before installing the freewheel disc as follows: