Passat V6-2.8L (ATQ) (2004)
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Install master cylinder so that seal -1- and washer lie behind mounting bracket.
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Tighten bolts -2- to prescribed torque
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Press connecting pipe -3- with guide (arrow -A-) into notch (arrow -B-) in mounting bracket. A second technician is required for the next work
step.
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Push complete pedal cluster forward to bulkhead and insert bolt (arrow).
Note: During this step, from the plenum chamber, the second technician must guide line/hose assembly into master cylinder.
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Tighten brake servo securing bolts -3- and -4- to prescribed torque.
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Tighten securing bolt -1- for brake fluid reservoir -2-.
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Attach connector to brake fluid level sensor on brake fluid reservoir.
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Press clip -C- in direction of arrow onto limit stop.
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Push line/hose assembly -B- into master cylinder until it audibly engages.
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Test line/hose assembly by tugging on it.