Passat V6-2.8L (ATQ) (2004)
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For magnesium transmissions
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25 Nm
8. Release bearing
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Do not wash bearing, only wipe off
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Replace noisy bearings
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Service release bearing with plastic ring affixed
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Check release bearing with plastic ring attached
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Replace when running marks are too deep
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Engage retaining tabs on release bearing into release lever
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With or without plastic ring, depending on version
9. Clutch release lever
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Before installing, coat contact surface of clutch release lever plunger with a thin layer of copper grease Z 381 351 TE
10. Retaining spring
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Secure to clutch release lever
11. Guide sleeve
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Installed position: Oil drain hole facing down
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Guide sleeve made of different materials for aluminum or magnesium transmissions
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Allocate via Electronic Parts Catalog (ETKA)
12. O-ring
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Always replace
13. Intermediate piece
14. Ball stud
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Lubricate with grease MoS2
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Ball stud made of different materials for aluminum or magnesium transmissions
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For aluminum transmissions
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25 Nm
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For magnesium transmissions
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20 Nm
15. Transmission
Service release bearing with plastic ring
For release bearings with plastic ring it is possible that the plastic ring disengages from the release bearing when removing the transmission or release
bearing.
Therefore, the release bearing does not need to be replaced.
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Before installing transmission, adhere loose plastic ring to bearing ring using adhesive AMV 195 KD1 01.
3 rectangular tabs - arrows - of the plastic ring reach into the cutouts of the bearing ring.
If the grooves in the contact surface of the plastic ring are deeper than 0.8 mm, the release bearing must be replaced.
